Removing the intake on a 2.0L FI

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AndrewM
Posts: 4
Joined: Mon Apr 18, 2022 5:49 pm
Your car is a: 1981 124 Sport Spider

Removing the intake on a 2.0L FI

Post by AndrewM »

Greetings All,

I finally have a 124 spider, it's an 81 with the 2.0L FI engine. Non-runner, needing a bit more work than anticipated so I removed the engine and transmission for an overhaul. Once I had the cylinder head off I wanted to remove the intake system (combined plenum and manifold) to fully inspect the head, but I've run into a problem: If I try to slide the system off the studs, the cylindrical portion of the plenum casting hits the cam box.

I'd rather not remove the studs as I'm not so sure about the condition of the threads in the aluminium, one of the smaller bolts that holds the coolant elbow stripped some of it's threads when I removed it. On the other hand, someone reattached the plenum previously with a very strong adhesive sealant (blue, not sure if factory), so even with all the bolts removed, it is going to take a lot of work to separate.

What have other FI owners done; remove the intake studs, or split the plenum?
redcars
Patron 2020
Patron 2020
Posts: 487
Joined: Sat Jul 31, 2010 9:36 pm
Your car is a: 1981 Spider 2000
Location: Collinsville, IL

Re: Removing the intake on a 2.0L FI

Post by redcars »

I have split the intake plenum.
1987 Lotus Super 7 clone
1981 Fiat Spider 2000 AT
1982 Fiat Spider 2000 5sd
1970 Fiat Coupe
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