Distributor Pin Replacement
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- Posts: 86
- Joined: Wed Mar 18, 2015 1:17 am
- Your car is a: 1981 Spider
Distributor Pin Replacement
Hello all,
Looking for some advice here. I'm in the process of replacing the seals on my distributor and I got the pin out of the gear shaft, however I can't find a replacement pin. Does anyone know the size of the distributor pin? I don't have the old one on me so I can't match it at the auto part store, but I do know that a 1/8" is too small and a 5/32" is too big.
Looking for some advice here. I'm in the process of replacing the seals on my distributor and I got the pin out of the gear shaft, however I can't find a replacement pin. Does anyone know the size of the distributor pin? I don't have the old one on me so I can't match it at the auto part store, but I do know that a 1/8" is too small and a 5/32" is too big.
- lglade
- Patron 2018
- Posts: 327
- Joined: Sat Dec 07, 2013 7:05 am
- Your car is a: 1984 Pininfarina
- Location: Mukilteo, WA
Re: Distributor Pin Replacement
3.5 mm is a standard spring/roll pin size for European cars, and that would fall between the two dimensions that you cited.
Lloyd Glade- Mukilteo, WA
1984 Pininfarina Spider Azzurra
1962 Fiat 500D - wife's car
2015 Subaru Outback
2017 Ford Focus RS
1984 Pininfarina Spider Azzurra
1962 Fiat 500D - wife's car
2015 Subaru Outback
2017 Ford Focus RS
- FiatMac
- Posts: 290
- Joined: Sat Aug 01, 2009 1:14 pm
- Your car is a: 1982 2000 Spider
- Location: Salisbury, North Carolina
Re: Distributor Pin Replacement
Why do you need a new pin? Unless you damaged it or lost it you should be able to re-use it. This pin is a tapered pin not a standard rolled pin. Do a search on this site for "distributor pin".BakersChoice wrote:Hello all,
Looking for some advice here. I'm in the process of replacing the seals on my distributor and I got the pin out of the gear shaft, however I can't find a replacement pin. Does anyone know the size of the distributor pin? I don't have the old one on me so I can't match it at the auto part store, but I do know that a 1/8" is too small and a 5/32" is too big.
Stan McConnell
Retired Mechanical Engineer
Salisbury, North Carolina
82 2000 Spider (driving)
78 124 Spider on the rotisserie
76 124 Spider parts car or possible Lemons racer
83 parts car
Retired Mechanical Engineer
Salisbury, North Carolina
82 2000 Spider (driving)
78 124 Spider on the rotisserie
76 124 Spider parts car or possible Lemons racer
83 parts car
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- Posts: 86
- Joined: Wed Mar 18, 2015 1:17 am
- Your car is a: 1981 Spider
Re: Distributor Pin Replacement
The pin is slightly scewed/bent, I've been trying to get it back in, but I get it about 90% of the way in, then it won't budge.
Thanks for the size reference, now I just need to find a place that sells metric pins!
Thanks for the size reference, now I just need to find a place that sells metric pins!
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- Patron 2024
- Posts: 3015
- Joined: Fri Jan 27, 2006 11:45 pm
- Your car is a: 1981 Spider 2000
- Location: Wallingford,CT
Re: Distributor Pin Replacement
Has anyone actually removed a pin in good enough condition to measure it and confirm it is tapered??
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- Patron 2019
- Posts: 620
- Joined: Sun May 16, 2010 4:43 pm
- Your car is a: 1981 Spider 2000
- Location: Detroit Area
Re: Distributor Pin Replacement
as Stan said, it's tapered.spider2081 wrote:Has anyone actually removed a pin in good enough condition to measure it and confirm it is tapered??
There are two good videos on YouTube....assembly and dis-assembly
Dis-assembly at :https://m.youtube.com/watch?v=wzYxTlV8kKs
Further confirmation of Stan being correct can be found at the 4:30 minute mark of the video
Current 81 Spider 2000
Previous 76 Spider
Previous 76 Spider
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- Patron 2024
- Posts: 3015
- Joined: Fri Jan 27, 2006 11:45 pm
- Your car is a: 1981 Spider 2000
- Location: Wallingford,CT
Re: Distributor Pin Replacement
I have removed about 6 pins in distributors all have been pretty hard to get out. None of the pins I removed remained straight. None of the pins I removed would I attempt to reuse. In my opinion the IAP video is misleading regarding distributor disassembly and reassembly. All of the pins I have seen appear to have a "head" on one end and are peened over on the other end. I have tried grinding off the peened end and drilling off the peened end and then driving out the pin. I have not been able to measure the tapper with a micrometer. I think the head end of the pin has a slight step in it and that this is there because the opening the gear appears larger than that in the distributor shaft. I have replaced the solid pins with 3.5 mm roll pins and they seem to work well.
This is why I am questioning if anyone has actually measured a good or new pin to see if there really is a taper and which end of the pin is the larger diameter, Maybe I have been driving them out backwards and that is why its so hard.
This is why I am questioning if anyone has actually measured a good or new pin to see if there really is a taper and which end of the pin is the larger diameter, Maybe I have been driving them out backwards and that is why its so hard.
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- Posts: 86
- Joined: Wed Mar 18, 2015 1:17 am
- Your car is a: 1981 Spider
Re: Distributor Pin Replacement
Yeah not sure. Anyway I try to put it back in usually ends in the pin not budging past a certain point, because it's a little bent. I even removed the gear and made sure I had it lined up perfectly and the way it should be mounted.
Unfortunately I haven't been able to look at the distributor. Someone broke into my car last night and ripped off my ignition switch. They couldn't find anything of value so they decided to yank what they could get.
Unfortunately I haven't been able to look at the distributor. Someone broke into my car last night and ripped off my ignition switch. They couldn't find anything of value so they decided to yank what they could get.
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- Patron 2024
- Posts: 3015
- Joined: Fri Jan 27, 2006 11:45 pm
- Your car is a: 1981 Spider 2000
- Location: Wallingford,CT
Re: Distributor Pin Replacement
If your car had a stock ignition switch and they unplugged it with out damaging the wires you might post in "Parts Wanted" for a good used switch. I am pretty sure new replacement switches require some wire changes.
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- Posts: 86
- Joined: Wed Mar 18, 2015 1:17 am
- Your car is a: 1981 Spider
Re: Distributor Pin Replacement
Thanks for the advice, just posted something in there so we'll see what happens. The one in my car was one of the Lada ones, I bought it from autoricambi I think and it came with instructions so the install was pretty painless.
- azruss
- Posts: 3659
- Joined: Sun May 30, 2010 12:24 pm
- Your car is a: 80 Fiat 2000 FI
Re: Distributor Pin Replacement
I had the same issue and gave up and used a roll pin. As I recall, I got the closest one i could find at the local hardware store.
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- Your car is a: 1982 131 Superbrava warmed 2.0 litre.
- Location: Tasmania, Australia
Re: Distributor Pin Replacement
I've removed taper pins and roll pins from distributor gears. Roll pins are easy to remove with the right size parallel punch. Taper pins are harder, the peened ends have to be filed off to determine the small end of the taper, it's then driven out from that side.
Mick.
'82 2litre 131, rally cams, IDFs & headers.
'82 2litre 131, rally cams, IDFs & headers.
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- Posts: 86
- Joined: Wed Mar 18, 2015 1:17 am
- Your car is a: 1981 Spider
Re: Distributor Pin Replacement
Ahh ok. Yeah I'll definitely be using a roll pin. I couldn't find one at my local hardware store so I'm going to try a bigger store like Lowe's or Home Depot and see if they have one. The one thing I like about the local hardware store is I can get anything like that individually, not sure if Lowe's or Home Depot will have them individually or not.
- RRoller123
- Patron 2020
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- Location: SAGAMORE BEACH, MA USA
Re: Distributor Pin Replacement
'80 FI Spider 2000
'74 and '79 X1/9 (past)
'75 BMW R75/6
2011 Chevy Malibu (daily driver)
2010 Chevy Silverado 2500HD Ext Cab 4WD/STD BED
2002 Edgewater 175CC 80HP 4-Stroke Yamaha
2003 Jaguar XK8
2003 Jaguar XKR
2021 Jayco 22RB
2019 Bianchi Torino Bicycle
'74 and '79 X1/9 (past)
'75 BMW R75/6
2011 Chevy Malibu (daily driver)
2010 Chevy Silverado 2500HD Ext Cab 4WD/STD BED
2002 Edgewater 175CC 80HP 4-Stroke Yamaha
2003 Jaguar XK8
2003 Jaguar XKR
2021 Jayco 22RB
2019 Bianchi Torino Bicycle
- FiatMac
- Posts: 290
- Joined: Sat Aug 01, 2009 1:14 pm
- Your car is a: 1982 2000 Spider
- Location: Salisbury, North Carolina
Re: Distributor Pin Replacement
Midwest Bayless has a rolled pin for this application.
Stan McConnell
Retired Mechanical Engineer
Salisbury, North Carolina
82 2000 Spider (driving)
78 124 Spider on the rotisserie
76 124 Spider parts car or possible Lemons racer
83 parts car
Retired Mechanical Engineer
Salisbury, North Carolina
82 2000 Spider (driving)
78 124 Spider on the rotisserie
76 124 Spider parts car or possible Lemons racer
83 parts car