Best way to remove bondo?

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fiathead

Best way to remove bondo?

Post by fiathead »

While exploring my recently acquired Spider, I'm finding that it is skills coated in many areas with 1/8 inch of bondo. In an effort to strip it back to bare metal, that will have to come off. Does anyone know of a way to soften it enough to take it off with a power scraper?
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4uall
Posts: 4145
Joined: Mon Sep 26, 2011 12:09 pm
Your car is a: 1980 Fiat Pininfarina Spider 2000 F.I.
Location: Ottawa, Ontario, Canada

Re: Best way to remove bondo?

Post by 4uall »

If I have had to remove a large amount of bondo, take a torch, either acetylene or propane, and heat the putty. Then take a stiff scraper and scrape it out. It doesn't take much heat to loosen it, so you don't have to get things real hot, just a couple of passes will do it. Experiment a little, but it usually goes soft and scrapes right off. Finish up with your favorite wire wheel or sanding device, and always use eye protection. :wink:
Jay

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fiathead

Re: Best way to remove bondo?

Post by fiathead »

Thanks, that sounds workable. I've got a section with stripper on it and sealed for a day or so to see if that softens it, but I hate using stripper. I like the idea of using heat much more.
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azruss
Posts: 3659
Joined: Sun May 30, 2010 12:24 pm
Your car is a: 80 Fiat 2000 FI

Re: Best way to remove bondo?

Post by azruss »

dont know what kind of shape the body is in. My 80 had a skim filler coat that was factory. when i got down to metal it was very wavy and required me to replace the coat.....wish i would have left it alone. :(
fiathead

Re: Best way to remove bondo?

Post by fiathead »

azruss wrote:dont know what kind of shape the body is in. My 80 had a skim filler coat that was factory. when i got down to metal it was very wavy and required me to replace the coat.....wish i would have left it alone. :(
I had not really considered the possibility that this could be factory. There are some spots that have cracked and are rusting underneath. I'll have to take a closer look to see if it could be factory. If the original color is over top of the bondo, it might just be.
BEEK
Posts: 1833
Joined: Wed Mar 24, 2010 10:45 pm
Your car is a: 1975 Spider
Location: clermont fl

Re: Best way to remove bondo?

Post by BEEK »

fiat did use filler in the original build up of the car
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75 spider
, 6 Lancia Scorpions, 2018 Abarth Spider, 500X wifes, 500L 3 82 Zagatos. 82 spider 34k original miles, 83 pininfarina, 8 fiat spider parts cars
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