Custom Stainless Steel Exhaust

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4uall
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Re: Custom Stainless Steel Exhaust

Post by 4uall »

So Cal Mark wrote:1.75? is this supposed to be a performance exhaust?
I did not ask for a performance exhaust, nor did he inform me of such. I just asked for some details to post here :? As far as performance goes, the exhaust comes out only at the end (which is not how it was before lol) and sounds great doing so.
Jay

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Re: Custom Stainless Steel Exhaust

Post by davery »

4uall wrote:
So Cal Mark wrote:1.75? is this supposed to be a performance exhaust?
I did not ask for a performance exhaust, nor did he inform me of such. I just asked for some details to post here :? As far as performance goes, the exhaust comes out only at the end (which is not how it was before lol) and sounds great doing so.

This brings up something I have thought about for a while. If the outlet from the exhaust manifold or the inlet or outlet of the converter is 1.75", does it really matter what the diameter of the rest of the pipe is?
Don Avery
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vandor
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Re: Custom Stainless Steel Exhaust

Post by vandor »

It depends on a lot of things. There are 'cat back' systems available for a lot newer cars and supposedly they add some power. Only dyno testing would tell the truth.
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Redline
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Re: Custom Stainless Steel Exhaust

Post by Redline »

Roughly speaking (and depending on how you want to do all the numbers), 1.75" could flow enough for a 125hp motor. 2" could flow enough for about 160hp. Exhaust velocity is also a consideration.
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davery
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Re: Custom Stainless Steel Exhaust

Post by davery »

vandor wrote:It depends on a lot of things. There are 'cat back' systems available for a lot newer cars and supposedly they add some power. Only dyno testing would tell the truth.
But is the "improvement" from an increase in the pipe diameter or less restrictive muffler? In theory I just don't see how a 2.25" inch exhaust is an improvement if it has even one choke point of 1.75" diameter. Once the gases have to slow down to fit through the smaller pipe, does it really matter how much larger the pipe afterward is? Which is why I have never purchased a header and 2.25" performance exhaust for my car. If the outlet of the header is 1.75", what is the point?
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Re: Custom Stainless Steel Exhaust

Post by Redline »

To be pedantic, the flow (velocity) will actually speed up through the restriction. The total volumetric flow rate through the system will depend on the sum of resistances along the whole chain, so in principal opening it up after the restrictive header could still be beneficial. As for the restriction, it will depend on how long that restrictive section is. Breathing through a 10" long straw feels a lot different than through a 1" one.
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TX82FIAT
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Re: Custom Stainless Steel Exhaust

Post by TX82FIAT »

Good discussion about velocity through the tubes and restrictions. There is a ton more that goes into performance exhaust such as header design, shape, length. The width of the pipe from the header back or some other point such as CAT back. For a true exhaust performance gain I would think you need to go from the head back. So is there such a think as too much or too wide an exhaust... yes, there need to be some backpressure.

I had to install a resonator after taking the CAT out before the muffler. it was just too loud.
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4uall
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Re: Custom Stainless Steel Exhaust

Post by 4uall »

Image
Jay

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Re: Custom Stainless Steel Exhaust

Post by v6spider »

Volumetric efficiency of the engine plays an important role here.. IE how quick you can get air through the engine. Typically intake cfm on a street performance machine is lower than exhaust.. Otherwise low rpm response would be not so streetable.. Even with 1.75" header opening. A 2" or 2 ¼" pipe will flow better. Down side is it will be louder..

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davery
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Re: Custom Stainless Steel Exhaust

Post by davery »

This is a really interesting thread. So it would appear whether the header is a 4-2-1 or a 4-1 the area of the collector will be less than the total area of each of the four pipes leading into it. If the collector is 1.75" then the area of a cross section is about 2.4 sq in. Divided by 4 would be .6 sq in. This would mean each of the 4 pipes would be a diameter of less than 1/2 in. That can't be right, so the collector does restrict the flow. How much? I have no idea what the inside diameter of each pipe is, but assume it is 1". That would mean the area of a cross section would be .785 sq in. Since there are 4, that would mean the total area of all four cross sections would be 3.14 sq in. So through the header the total area decreases by about 20%. This would be a gradual decrease, so I assume this acts as a merge collector to create back pressure. The question is after the pipe goes to a 2.25" pipe after the merge collector, is any additional decrease in area of of the cross section (say at the converter) really needed? For example, would a straight pipe provide the most horsepower? I'm probably missing something or making this too simple. I'm just trying to understand the mechanics of the exhaust system.
Last edited by davery on Thu Aug 06, 2015 1:49 pm, edited 1 time in total.
Don Avery
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Re: Custom Stainless Steel Exhaust

Post by So Cal Mark »

generally the tubes are at least 1.5" and the collector is 2.5". Our header steps from 1.5 to 1.75 per tube into a 2.5" collector. Dyno testing has proven a substantial hp and torque improvement with no other changes to the engine. At peak hp we had a 10% increase, peak torque was a 15% increase. What is really telling is the power and torque increase at 6000rpm. The stock hp and torque curves begin to drop at 6k, while our header/exhaust kept the curves nearly flat so that we had a 15% hp increase and 20% torque increase at 6k. This indicates the stock exhaust system doesn't flow enough at high rpm
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Re: Custom Stainless Steel Exhaust

Post by 131 »

TX82FIAT wrote:there need to be some backpressure.
No there don't.
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Squidders
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Re: Custom Stainless Steel Exhaust

Post by Squidders »

Sweet sounding. Not loud at all! congrats.
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toplessexpat
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Re: Custom Stainless Steel Exhaust

Post by toplessexpat »

TX82FIAT wrote:I had to install a resonator after taking the CAT out before the muffler. it was just too loud.
I haven't yet put a resonator on the 1800. Abarth Headers -> 2.25" -> Magnaflow backbox -> Twin pipes ..... it's a little on the loud side, and I suspect the boss is going to insist eventually.

On the 2000. Stock Manifold -> 1.75" -> Cat -> Resonator -> Magnaflow backbox -> Twin pipes ..... and it's a glorious note.
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Re: Custom Stainless Steel Exhaust

Post by Squidders »

Sweet sound. Congrats.
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