my turn for:what have i started? CS2 2000 restoration

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cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

my turn for:what have i started? CS2 2000 restoration

Post by cos »

Hi everyone, i've been following everyones restoration project with great interest, and about a year ago, decided to have ago myself. My first attempt to restoration was my wifes Fiat 500 (1972) and one thing i learned from that was: If at all possible during a body restoration get hold of genuine panels. I know these are rare now, and very expensive, but for someone like myself who is not very experienced there is no alternative. The Fiat 500 panels (it needed all fenders and floors doing) the patern non original panels simply did not fit very well. It added more than a week to the schedule, and the end result is far from perfect.
I've owned the CS2 spider for nearly 20 years now, and it stared to look tired. So i decided to have a go. No repairs on coroded areas i decided, instead for panel replacement. And only using genuine ones. Well 1 year and maybe more later genuine panels were hard to come by, but i did track some down, at reasonable price. Has to be patient. I'll keep you posted.
I'm doing all the work myself and outside, which is not a graet idea as the weather in Britan is not that great for at least 9 months of the year!

this is the before photo: (ex US car, but lowered and with early front and rear bumpers)
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Last edited by cos on Fri Feb 21, 2014 5:38 am, edited 3 times in total.
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started?

Post by cos »

strip down time:
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cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started?

Post by cos »

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floor cut out, leaving the lip to spot weld the new panel. Before that some small sections need new matal in couple of places. I left the seat runner un-touched as i won't be able to access and re-spot weld back anyway. I will instead drill holes and fill weld.
Last edited by cos on Mon Feb 17, 2014 11:38 am, edited 1 time in total.
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started?

Post by cos »

new floor fitted and 2 coats of paint to protect it for the winter.
Front wings still not fitted.
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Jimb
Posts: 740
Joined: Mon May 05, 2008 1:03 am
Your car is a: 1985.5 Volumex

Re: my turn for:what have i started?

Post by Jimb »

Love the colour! With saddle interior and a black top would look classy.

Jim
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started?

Post by cos »

yeah Jim, many thanks.
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started?

Post by cos »

front end panels temporary fitted to check panel gaps and mark position of front wings (or fenders as you call them) for spot welding

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Last edited by cos on Mon Feb 17, 2014 11:39 am, edited 1 time in total.
Exit98

Re: my turn for:what have i started?

Post by Exit98 »

Wow, nice work.
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started?

Post by cos »

Decided to move the windscreen washer to a new position as per later spiders, and fabricated a aluminium tank rather than the plastic bag. Using the original motor though.
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weekend warrior
Posts: 95
Joined: Sat May 27, 2006 11:39 pm
Location: Sydney Australia

Re: my turn for:what have i started?

Post by weekend warrior »

Nice work, where did you source the wings? I like the aluminium tank but not easy to fill?
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started?

Post by cos »

Hi i eventually bought them from Spider-point Germany, as i shopped around for almost a year. Genuine Fiat i was told.
The panel in front of the wind screen will have a hole so it should be fine to fill up as the latest spiders have a similar set up. I want to make some space in the engine compartment for other things (dry sump tank!)
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started? CS2 resto

Post by cos »

panels sand blasted to remove all paint and check for any repairs needed.
Hole in front panel is for the washer bottle neck and cover.

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Last edited by cos on Mon Feb 17, 2014 11:40 am, edited 1 time in total.
Daniel

Re: my turn for:what have i started? CS2 resto

Post by Daniel »

what kind of dry sump oil pump you thinking of running?
cos
Posts: 156
Joined: Tue Dec 01, 2009 10:54 am
Your car is a: 1978 cs2 spider

Re: my turn for:what have i started? CS2 resto

Post by cos »

hi, i'm fabricating the sump using the production flange, and the pump is being produced by a company here in the UK called PACE. Unique bracket pulley and belt is also being calculated. I'll keep you posted on that.
Last edited by cos on Thu Nov 14, 2013 10:58 am, edited 1 time in total.
BEEK
Posts: 1833
Joined: Wed Mar 24, 2010 10:45 pm
Your car is a: 1975 Spider
Location: clermont fl

Re: my turn for:what have i started? CS2 resto

Post by BEEK »

where do you plan on putting the tank? that was always my issue on a street car. i love dry sump oiling, i have many setups, i have never made one for a fiat, but it is on my bucket list. i was going to use it in my scorpion, but now i am changing the whole engine to a 4ohc v6, already have the fitment down, just waiting on time to complete
Automotive Service Technology Instructor (34 year Fiat mechanic)
75 spider
, 6 Lancia Scorpions, 2018 Abarth Spider, 500X wifes, 500L 3 82 Zagatos. 82 spider 34k original miles, 83 pininfarina, 8 fiat spider parts cars
son has 78 spider
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