Under body rust frame rails.

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eman2112

Under body rust frame rails.

Post by eman2112 »

I recently looked under my new purchase while pulling the fuel pump and filter. (1981 Spider 2000) I am pulling the hard fuel lines to replace with SS 5/16. I found the rails under the seat rail and frame was frayed and hanging down like rusty moss. I could look down between the seat rail and the sill and see grass. How hard is this to replace and what is the best option? I will try and post pics of this soon.
vandor
Posts: 3996
Joined: Sat May 23, 2009 1:23 pm
Your car is a: 1971 124 Spider
Location: Texas, USA

Re: Under body rust frame rails.

Post by vandor »

This is a very common area for rust. Best repair would be to weld in new metal. It does not have to be pretty, as it is not an area you see. I recommend welding because the seat is fastened there, so it's good to have it solid.
You could also neutralize the rust and use fiberglass, but I never liked the idea of foreign materials in steel bodies.

If you scroll way down you can see how I repaired mine:

http://italiancarclub.com/csaba/124body.html
Csaba
'71 124 Spider, much modified
'17 124 Abarth, silver
http://italiancarclub.com/csaba/
Co-owner of the best dang Fiat parts place in town
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RRoller123
Patron 2020
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Posts: 8179
Joined: Sun Nov 13, 2011 2:04 pm
Your car is a: 1980 FI SPIDER 2000
Location: SAGAMORE BEACH, MA USA

Re: Under body rust frame rails.

Post by RRoller123 »

Nice job, and nice car!
'80 FI Spider 2000
'74 and '79 X1/9 (past)
'75 BMW R75/6
2011 Chevy Malibu (daily driver)
2010 Chevy Silverado 2500HD Ext Cab 4WD/STD BED
2002 Edgewater 175CC 80HP 4-Stroke Yamaha
2003 Jaguar XK8
2003 Jaguar XKR
2021 Jayco 22RB
2019 Bianchi Torino Bicycle
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